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Perfect Packaging

Tips for Designing A Perfect Packaging Operation Solutions

Problems may occur from time to time. We may stress about it and begin the process of overthinking. But the central part that we fail to acknowledge is the fact that they all have solutions, and we need to find them. These so-called solutions need to be tested, and the end result has to be the best. So, when it comes to packaging, the solution that you have in mind needs to ensure that the product is safe and free from damage. Hence, since we understand the plight, we decided to help you out. So, here are some tips for designing the perfect packaging solutions.

Nature of the Product

Before coming up with any form of a solution, you need to examine your product thoroughly. The ideal solution needs to be cover up the entire product, ensuring that it remains intact regardless of the methods used for transportation. The type of materials that you require might vary according to the kind of product, and you need to get ones that blend well. Items like corn, sugar or grains need gravity bagging and things like flakes, powder need auger machines.

Speed Products


Speed or Accurate

Another unique thing that you need to keep in mind is the type of packing that you want. Will it be a method that finishes fast, or will it be a method that finishes, right? Well, the answer needs to be based on the time of delivery and other options. But in most cases, you need to make a perfect blend of both types and ensure that the final product accomplishes the task. Hence, you also need to re-check before you send the final product.

The Main Rule

As people say, the golden rule of packaging has to be the one where you tend to save a lot of space. The process should cover and keep things intact and providing space is going against that concept. By saving space, you are also saving money, and you can stick to the budget. So, always remember the golden rule of packaging.


Installation and Maintenance

While packing, you need to pay close attention to detailing because the product will only be as good as the installation. So, if things go wrong at the first attempt, then everything will be in jeopardy. Corners and preventive measures are some of the main things that derail the success of the product, and you need to keep that in mind. Proper verification and constant evaluation are some of the ways through which you can achieve that, and the product will be ready to be shipped anywhere and everywhere. Hence, understand these points and ensure things reach at the right time.

Right Packaging

How Do You Choose The Right Packaging For Your Product

Having a great design for your packaging is actually all well and good when it comes to marketing your product. That is not exactly the point that needs to be actually considered if you want to be the best and top seller. You will have to consider things like, distribution of the product and how it is handled as well. You are indeed going to be dealing with a lot of customer complaints if you are not giving them the product and the good packaging design that you have promised. In this guide, I will talk all about how you should choose the right packaging for your products so that customers will love them. I would like to give you an example.

  • Recently I purchased an iPhone, and I was actually really impressed with the packaging because the phone is actually very safe in the box. It is also bright white so as to save ink. There are some important details about the phone on the back of the box. When you open the box, you are greeted with another bright white pamphlet that reads “Designed By Apple In California”, and in it, you will find instructions, warranty and some Apple stickers as well. When you remove the pamphlet, you are greeted with the gorgeous and shiny iPhone that is resting with some plastic covering it. Below it you find headphones and also the charging brick and the charging wire as well.
  • Well, you need to know that packaging is key; all I wanted to convey with the above example is that a simple and minimalistic packaging that protects the product which is inside is more than perfect. People would indeed be impressed by it.


  • Here are some points that you should keep in mind.
  • The packaging material is also something that you should be concerned about. You can choose any kind of product but I would advice that you choose a recyclable product or that you use recycled paper to create the packaging.
  • It would be a great pro is the packaging was clever as well as attractive. If it looks good, people will be into it, and they will also be impressed.
  • You should make sure that whichever product you are selling should be really safe in there because if you sell a broken or a damaged product to your customers, that will certainly not reflect greatly on you. Pay special attention to the product.
  • The shape and the size of the packaging will also play an integral role when you think about the whole thing. Make sure that it is not too big and heavy.

7 Tips For Designing The Perfect Packaging Operation Solutions

Form And Fill Or Pre-Formed: Choose Wisely

Form and fill equipment almost simultaneously forms and fills the bag with product. This option is available in both vertical and horizontal equipment to suit a variety of packaging needs, and is typically best for consumer packaged goods.

Pre-formed, on the other hand, fills a pre-made container with the right amount of product. This includes valve bags, open-mouth bags, boxes, pails, drums, or intermediate bulk containers (IBCs).

Listen To Your Product

If your product has size variation (i.e., waxy chemicals, coal, cereals, or cheese shreds) a belt feeder or vibratory tray is best, whereas if your product is dense and flows freely like corn, grains, or sugar, a gravity bagging machine may be a better option.

Auger machines are used for flakes, powders, and any other material that can be heated or ground. They are commonly used for ground coffee, calcium carbonate, brown sugar, and many other applications.

Regardless of the type of product and packaging solution needed, don’t forget about shipping, delivery, or storage needs, as it is key for each product to arrive at its destination and sustain the proper shelf life without issue.

Decide To Be Fast… Or Accurate.

That’s not to say you have to be the turtle or the hare, but increases in feed rate almost always come at the cost of accuracy. To ensure as much accuracy as possible while being practical, it’s critical that you define the performance criteria that will be used to measure success. Our Packaging Machinery Pre-Investment Checklist is a great tool to help with this.

Don’t Forget About Your Facility

When looking for the perfect packaging solution for your customers and products, it’s easy to forget you also must consider the facility housing the equipment, and the technical experience of the workers within that facility. If your equipment doesn’t fit well in the space, or isn’t operated properly, you will have more headaches than the investment is worth in the long run.

Remember The Golden Rule Of Packaging

Wasted space is wasted money. If you don’t maximize the efficiency of the space in your packaging solution, you are leaving money on the table. That being said, over packing containers can lead to downstream issues. To marry the best of both worlds, consider adjustable options that allow you to ensure a good fit.

Install (And Maintain) The System Properly

Equipment is only as good as its installation, and its maintenance. Too often, “perfect” packaging systems are designed but corners are cut during installation and regular preventive maintenance is neglected, derailing the success of the entire system.

Integrate Before You Buy

The perfect packaging solution is greater than the sum of its parts. When designing your system, ensure you can harmoniously integrate the different equipment together before implementing your solutions. There are ways to improve efficiencies and reduce costs by considering ways to connect each part of your packaging line to one another for a more seamless process, reducing the amount of hands required to touch the product throughout production.


5 of the most common packaging materials in the world

Annual Packaging costs for products bought and sold throughout the world are several billions of dollars. It is estimated that 10% of the overall cost of all retail products is packaging costs. Companies spend millions of dollars using packaging as a form of marketing to attract customers while products are on the shelf.

There are a large variety of materials and containers that are used for packaging. Below is a list of the most common packaging materials used all over the world.


Paperboard and fiberboard are used in both primary and secondary packaging for companies throughout the world. Paper is used for making a large variety of thinner packaging products including labels, Kraft paper, paper bags, butcher paper, and more.

Paperboard is thicker and more durable than a standard paper material. Paperboard is often used in primary packaging. Paperboard is used for milk and juice cartons, cereal boxes, frozen food boxes, candy boxes and more. Paperboard offers slightly more product protection than a paper material and less than fiberboard.

HDPE/PET/Rigid Packaging

Derived from polyethylene, high-density polyethylene and polyethylene terephthalate are harder and more rigid plastics than other plastics. Both materials offer excellent moisture resistance while maintaining a rigid protective structure. Some of the most common uses for HDPE and PET are bottles and Jugs.

LDP/LLDPE/Flexible Packaging

Low-density polyethylene and Linear low-density polyethylene are flexible packaging materials used for primary and secondary products around the world. Each material is soft to the touch and often offers excellent puncture resistance.

Linear Low-Density polyethylene is often thinner than LDPE and is commonly used in the packaging industry for stretch wrap to be used around pallets of packaged products. LLDPE is extremely flexible and stretchability.

Aluminum Packaging

Aluminum packaging is used for a variety of applications throughout the world. The most commonly used and recognized application for aluminum packaging are aluminum cans and containers. According to the Aluminum Association, more than 7 billion foil cans and containers are produced annually.  Though the use of aluminum for cans is prominent, there are several other uses for aluminum packaging.

Foil packaging is used in medical, food, beverage, cosmetic and many other industries as a barrier protector. The foil helps to protect products from moisture, sunlight, and other external elements. Foil packaging is often used with an adhesive to protect and preserve unopened products while on the shelf.


Though the PE plastic market has consumed some of the glass packaging market, glass packaging still holds a significant market share within the packaging industry. Alcoholic and Non-Alcoholic drinks make up a large portion of the glass packaging market. Other industries that consistently use glass packaging are cosmetics and personal care, food and condiments, and even home decor and candles.



How to Choose the Right Packaging for Your New Product

The Packaging Material Is Key

You have a wide choice of materials to choose from when it comes to packaging materials. You could opt for a cardboard solution if you are selling packaged food products; metal tins for canned goods; a range of plastic solutions for many other products, and even glass for drinks and other consumables. Your material packaging options are endless, but you need to determine which is going to prove to be the best match for your products distribution and overall weight.

Attractive Packaging

The other points need to be considered specifically otherwise your product may not get the positive reviews it needs to thrive. However, the design is also important to the success of any product. If the packaging doesn’t look attractive, it’s not going to sell the product inside it. Again, material plays a massive part in the overall design of a package, so be sure to consider all types. Many businesses such as Flexo Impressions now provide flexible packaging designs to make packages stand out – and these can always be considered if you have a product shape that can give the package identity.

Ergonomic Packaging Works Well

Your number one priority when it comes to packaging is the ease in which a consumer has of opening the package so they can quickly get to using the product. The last thing you want is a package that’s going to take time and effort to open. The best way of ensuring this is to go down the ergonomic packaging route. Try to find a material and a packaging solution that not only makes your product stand out but also makes it very easy for the consumer to open when it arrives.

Distribution of Your Package

If your product is damaged before it reaches the customer, you haven’t thought about the distribution factors. If you’re distributing glass and the like, you need to ensure it’s well-packaged for transportation otherwise it’s going to break. If for example, your product is heavy and it’s situated in a large heavy-duty cardboard box, that isn’t always going to be enough protection.

You may need to consider other accessories such as plastic or metal straps to keep the box in decent shape during transportation. You should remember that the product will get thrown about a lot, not only in the back of the vehicle but also by employees in warehouse distribution centers.

Shape and Size

The shape and size of a package are also important when it comes to distribution. Try to find a solution that works for the distribution and ergonomics of the package itself.

The packaging of any product could be the difference in the product being a success or not, regardless of how well the product works. If a consumer doesn’t find the package attractive, the chances are they’re not going to pick it up to find out more about it.

Packaging material

The Most Common Packaging Materials in the World

Packaging is one process that goes through different types of ways before reaching the destination. Many variables are a part of the process, and some of us don’t really pay much attention to it. Almost everything requires packaging and things may not get processed without the help of packaging. Based on the type of product, there are plenty of materials that are used for packaging and the costs vary accordingly. So, on the grounds of learning something new, here are some of the most common packaging materials used all around the world. Advances in material science as well as new technologies such as distributed computing has lead to a tremendous rise in variety of packing materials.

Paper and Paperboard

Both primary and secondary packaging materials utilise paper, and many products cannot be completed without the use of paper. When it comes to packaging, it has been used in a variety of fields and industries for numerous purposes. Paper bags, butcher paper, labels, kraft paper, and so on are some of its advantages. On the other hand, Paperboard also comes under a lot of uses, and some of them include food boxes, juice cartons, candy boxes, milk cartons, and so on. The main reason why manufacturing industries prefer Paperboard is because it is thicker and extremely durable, thus preventing damaging costs to a minimum.

Paper and Paperboard

Aluminium Packaging

Aluminium cans and containers are certain things that you would find all around stores and various other places. Through research, the Aluminium Association has certified that around 7 billion cans and containers are produced annually. This is also because of its drastic use in packaging for medical, food, cosmetic and various other industries. Foil packaging is the ideal choice in all these industries as it provides more than just safety.


Introduced by polyethylene, high-density polyethylene and polyethylene terephthalate are some efficient materials that can be used for packaging. They are extremely hard and rigid, thus opening the door for quality packaging. The overall structure that it promotes provides for an all-round quality experience that overpowers most of the other materials in the industry. Bottles and jugs are the most common type of uses for HDPE and PET.





Though the PE plastic market has taken over the glass packaging industry, it is still prevalent to a certain extent. The predominant use for the glass packaging industry is for alcoholic and non-alcoholic drinks. Apart from them, there are not many uses for the material except for a handful of other sectors. But the central part of the material is that it can be recycled and that is highly required in this day and age. The process of recycling for glass does not affect the quality, as the product remains to be in good shape. Hence, these are some of the primary materials that are used for the process of packaging.

The Safest Distance Between Two Points.